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Project

RC Airplane

Launcher

Precision Launch System for Consistent & Reliable Takeoffs

Mechanical DesignR&DIn Development
RC Airplane Launcher
About

Overview

The RC Airplane Launcher is an innovative mechanical system designed to launch RC aircraft with precision, consistency, and safety. This project addresses the limitations of hand launches by providing a controlled takeoff mechanism suitable for various aircraft configurations.

Our launcher features adjustable launch angles, variable thrust settings, and a reliable release mechanism that ensures stable and predictable launches every time.

Benefits

Why a Launcher?

Eliminates human error in launches
Provides consistent launch velocity
Enables precise launch angle control
Safer for high-performance aircraft
Repeatable testing conditions
Specifications

Technical Specifications

⚙️

Mechanical System

Launch Method
Elastic catapult system
Frame
Aluminum alloy construction
Rails
3m carbon fiber tracks
Adjustability
0-30° launch angle
🚀

Performance

Launch Speed
10-25 m/s (adjustable)
Aircraft Weight
500g - 5kg
Acceleration
2-4G maximum
Setup Time
Under 5 minutes
🎮

Control System

Trigger
Electronic release mechanism
Tension Control
Winch with load cell
Safety
Automated pre-launch checks
Interface
Wireless remote control
📦

Portability

Weight
15kg (disassembled)
Transport
Modular 3-piece design
Dimensions
3m x 0.5m x 0.8m (assembled)
Power
12V battery operated
Journey

Development Timeline

January 2024

Concept Development

Identified need for reliable launch system. Researched existing designs and analyzed requirements for our aircraft fleet.

February - March 2024

Design Phase

Completed CAD modeling and structural analysis. Finalized mechanical design with focus on portability and ease of use.

April 2024

Prototype Build

Fabricated first prototype using workshop facilities. Conducted initial tension and release mechanism tests.

May - June 2024

Field Testing

Performed field tests with various aircraft models. Gathered data on launch consistency and reliability.

Current

Optimization Phase

Refining design based on test results. Adding electronic controls and safety features for competition readiness.

Advantages

Key Advantages

🎯

Consistent Launches

Eliminates variability of hand launches. Every takeoff is identical, perfect for testing and competitions.

🔧

Adjustable Settings

Customize launch parameters for different aircraft weights, wing loadings, and flight conditions.

📐

Angle Control

Adjustable launch angle from 0-30° allows optimization for different aircraft types and weather conditions.

🛡️

Safety First

Remote operation keeps pilot at safe distance. Automated checks prevent accidental launches and equipment damage.

Engineering

Engineering Challenges

⚠️

Challenge: Universal Mounting

Problem: Designing a mounting system compatible with aircraft of varying sizes and fuselage shapes.

✓ Solution: Created adjustable cradle system with padded clamps and quick-release mechanism. Accommodates fuselage diameters from 30mm to 100mm.

⚠️

Challenge: Force Calibration

Problem: Determining optimal launch force for different aircraft weights without over-stressing airframes.

✓ Solution: Integrated load cell sensors and developed calibration protocol. Created lookup table for recommended settings based on aircraft specifications.

Gallery

Project Gallery

Launcher Mechanism Design
Launcher Mechanism Design
Fabrication in Workshop
Fabrication in Workshop
CAD Design Session
CAD Design Session